60 cows Auto Rotary Milking Parlor

60 cows Auto Rotary Milking Parlor

SKU: RPM-60A (Auto)
$790,000.00 Regular Price
$774,200.00Sale Price

A full automatic rotary milking parlor for 60 cows.

Automatic Cup Puller. 

Automatic Flow Meter.

Massage Function included. 

Intelligent Milking Management Software Included

Delivery Included. 

Installation Included.

Warranty included.  

4mul8 Machinery® 

Our very own 60 Cow Rotary Milking Parlor with Automatic Cup Puller + Milk Flow Meter

Delivered to your door! 

Installation included after delivery! (Takes about 45 days)

Quality milking parlors are absolutely essential for large dairy farms and milk-producing operations.

Why 4mul8 Machinery®?

We offer included upgrades, installation and much more. This particular model features a round platform, an automatic pull-off, meaning that you no longer need to stand there while milking. This mechanism will automatically pull out the cluster, releasing it from the cow's teat. The Automatic milk flow meter is an added bonus. 

We pioneered the selling of milking machines on ebay and other e-commerce websites in 2015. We have had no issues with our machinery so far! Rest assured, you are in good hands!

Specifications: 

The most commercially utilized parlor installation to date is this type of milking parlor, for large producers.

 We offer a more economical, less-automated version as well, be sure to check it out! 

Concrete turntable

Standard concrete countertops have been used in the ranch industry.

For more than 20 years, the design has been recognized as an industry leader by the turntable standards and has long proven to be the right choice for pastures in the US, New Zealand, Europe and many countries. This milking parlor features a robust structure and engineering-integrated design. 

The machine system is perfectly matched, and the convenient assembly design greatly improves the installation speed and makes maintenance easier. 

The 2.7 m wide countertop provides good protection for the milking equipment and electronics below the turntable.

The design of the turntable provides the operator with a clean, smooth operating system. 

 

With fast milking conditions, the flow of cattle on the upper and lower turns is very smooth and the milking equipment is at your fingertips. The direction of rotation of the turntable can be selected upon request at the time of purchase.

Operator consoles, safety and protection devices are supplied with the turntable.

Purchasing a 4mul8 Machinery® Turntable is a truly proven technology investment. The advanced design ensures that there are no additions and modifications to the site during installation. Any increase in equipment may seriously affect the compatibility of the turntable. This is worth reminding everyone.

 

Features and benefits

60-position Rotary milking parlor

 

  • 4mul8 Machinery® 60-position heavy-duty turntable system, with modular design and fully sealed bottom plate. 

  • Main components of the chassis are made of 304 stainless steel and hot-dip galvanized steel, high-strength fiber concrete countertops, heavy-duty dual-track structure and carbon fiber composite rollers, 6 + 2 drive module 

  • A full range of safety protection devices can meet the 24/7 non-stop safe and stable operation requirement throughout the year.

  • The materials used by the milking equipment in contact with the milk (milking cups, milk tubes, washing water pipes and seals, etc.) comply with the relevant national food container and packaging material laws and regulations.

  • The vacuum part adopts an efficient and quiet maintenance-free oil-free vacuum pump set, which is matched with a step-less inverter, which is environmentally friendly and energy-saving.

  • Precise electronic metering and automatic cup removal and milking position. The MPC panel used is the control and human-computer interaction device of the system. 

  • Real-time monitoring of milk conductivity can monitor cow mastitis early, and accurate and consistent milking parameters can effectively prevent cow mastitis.

  • In order to achieve a full range of ranch management, the 4mul8 Machinery® ranch management software used by the milking parlor data processing can continuously monitor the production and health and reproduction status of dairy cows. 

  • All information is collected and reports are automatically generated.

 

 

  • 60-position turntable rack - I

  • The main components of the chassis are made of 304 stainless steel and hot-dip galvanized steel, the table top is made of high-strength

  • fiber concrete, and a 24MM thick rubber pad is laid on the cow stand.

  • Irregular pentagonal box

  • The five-sided special-shaped box body is tilted forward 10 ° at the same time and bent with an arc cutter, which greatly increases the manufacturing difficulty.

  • However,this also adds more room for entering the bull and easier operation for the 13 ° italic position. At the speed of 7min / r, increase the feeding time (theoretical value) of at least 3 seconds.

  • The control panel is parallel to the outer edge of the turntable, which also makes the operation more convenient. The arc cutter is used to bend so that the car body has no sharp corners as a whole to protect the cattle to the utmost.

 

 

  • 13 degree italic cow position

  • The cow position is inclined at 13 degrees relative to the center of the turntable

  • This design facilitates the entry and exit of cattle, improves the efficiency of the

  • turntable, and effectively prevents pinch cattle.

  • All stainless steel

  • All parts above the plate are made of 304 stainless steel, which is beautiful and durable.

  •  

60-position turntable rack - II

Double track heavy load

 

  • Spliced fully enclosed heavy chassis

  • The idea of splicing fully enclosed chassis is to increase the convenience of on-site installation and water resistance in use. 

  • The chassis is assembled with building block type screw splicing at the installation site without the need for electric welding. 

  • No difficult problems such as chassis leakage will occur during the use of the turntable.

 

Carbon fiber synthetic roller

 

  • Carbon fiber has extraordinary abrasion resistance, fatigue resistance and pressure resistance. 

  • However, because of the high cost and difficulty of processing, few companies in the animal husbandry industry use such materials. 

  • Our affiliated metal-works company customizes industrial-grade pressure-resistant materials CFXX for turntable products, and processes them using CNC alloy molding technology called a super alloy knife

  • Designed to find new solutions for pressure rollers for the livestock industry.

  • Heavy load on upper and lower double rails

  • The upper and lower double track intermediate roller structure is the standard structure of the heavy turntable. Its guidance, stability and durability all surpass the single track structure.

 

60-position turntable rack - III

External drive module

 

  • Drive motor imported from Siemens

  • The drive module is externally mounted, and the rotary disk is driven by an external friction transmission method. It makes it possible to maintain the power system without stopping, and enables the turntable system to realize 7x24 non-stop operation.

  • The fully enclosed structure of the overall drive system makes operation safer and more reliable.

  • Newly designed service arm with adjustable milk tube support to reduce cup leak

  • Fully waterproof fast keys

  • The self-made stainless steel waterproof button is set on the side of the box. The ergonomic design makes the operation of the milker easier.

 

Detachable roller changing mechanism

 

  • The detachable roller changing mechanism is an original design. 

  • A section of the lower track is equipped with a quick release device.

  • If the roller needs to be replaced, the quick release track only needs to be removed, and the roller can be removed and replaced.

 

60-position turntable rack - II

Stainless steel skirt

 

  • ·         304 stainless steel skirt, beautiful shape to prevent sewage and dirt from entering the turntable track to reduce noise disturbing cattle.

  • ·         The original imported center rotary kettle can transmit power,

  • ·         communication, vacuum and milk for the turntable.

  • ·         The whole parlor is stainless steel, all power and communication brushes are connected with double brushes to facilitate uninterrupted power and communication.

  • ·         160 mm vacuum connection 76 mm milk connection

  • ·         Completely separated electric slides with 15 electric slides

  • ·         4 silver-containing communication slides

  • ·         30 amp brushes (two per slide) external electrical connection box

  • ·         Easy service and maintenance

  • ·         Unique adjustable support can ensure the accuracy of installation

  • ·         Cow sight bezel

  • ·         Reduce the fear of cattle due to height differences.

  • ·         Reduce the stress response of cows during milking and equipment maintenance.

  • ·         Reduce the saliva of cattle from dripping from the inner ring of the turntable.

  • The Rod-less magnetic track positive pressure cup removing cylinder is a precision industrial product without wearing parts and the extension rod is more durable than traditional cylinders

  • Driven by compressed air without affecting system vacuum

60-position turntable rotary rack 10

Control Panel

Emergency Stop Switch

Touchable Control

Stop Switch

Start Switch

Backward Switch

Main Power Switch

 

01 Start/Stop Display

02 Current Interface Display

03 Forward Switch

04 Stop Switch     

05 Backward Switch

06 Setting Interface

07 Speed Control Interface

08 Default Interface

09 Temp. Detection

10 Language Selection

11 Program Display

3 4

Touchable Control

 

  • Interface

  • Turntable terminal console

  • 304 stainless steel case with rounded corners

  • The upper part is an embedded touch-screen tablet computer that supports HDMI video output. 

  • All industrial-grade waterproof ceramic pressure-sensitive switches are used.

 

Parlor Control Terminal

01 Parlor Control Terminal

02 Embedded Computer

03 Group Status           

04 Session Status

05 Parlor Status

06 Setting

07 Direction Of Rotation

 

60-position turntable rack

Pull Switch

Micro Switch

Washing Switch

 

Bernstein (Germany)

The outer ring adopts the German Bernstein brand, and the inner circle adopts the Pizzato brand

from Italy. All of them are imported heavy wire switch, and the waterproof grade IP67 is strong and durable.

Honeywell (Made in USA) 

With the American Honeywell brand, the reliable mechanical structure is connected to the inlet and outlet door of the cow, both of which are started at the same time.

F&P (France)

Uses the F&P brand in France, and automatically identify the connection of the cleaning pipeline during cleaning, and accurately locks the rotary table. Waterproof grade IP67.

Anti-Collision

Switch

Rail Migration Sensor

Temperature Sensor

 

Unit #1

The Pizzato brand from Italy, a

reliable mechanical structure is

used to secure the front of the

milk tank, preventing damage to

the maintenance worker during

maintenance.

Pizzato made in italy

 

Unit #2

Using the German KOMAX brand,

it is fixed under the rail, and the

emergency stop program can be

started quickly if the rail or roller

shift occurs.

KOMAX made in Germany

 

Unit #2

The French F&P brand is used to

monitor the temperature of the

inner and outer ring of the rotary,

The turntable stops when the

temperature rises or decreases

rapidly. F&P made in France

 

Parlor Safety

Milking cup group

LE30-Electronic pulsator

Small and exquisite, it can provide very stable pulsation frequency and pulsation ratio. The pulsation number can be set from 31 steps, from 50

times / minute to 80 times / minute. The pulsation ratio has 8 stages before and after. Built-in air cleaning device

The world's most advanced waterproof electronic pulsator can clean the internal system of the pulsator through a pulsation tube, and can work

normally even in water.

岸弘Rubber milk tube

• Helps maintain milk quality

• Anti-milk fat

• Anti-cracking

• long lasting

Features:

LE30 Electronic pulsator

(1) It has exactly the same pulsation frequency, so the milking frequency of each

cow is exactly the same.

(2) The completely sealed waterproof electromagnetic coil is extremely waterproof

and can be immersed in water without affecting its function.

(3) Easy to install and disassemble, less wearing parts and low maintenance cost.

The entire pulsator contains only 8 accessories and no tools are required for

removal.

(4) The pulsator uses special wiring, which has the functions of waterproof and

misconnection prevention.

 

Kishihiro triangle milk lined milk cup combination

Reduces air volume and opens and closes the milk liner more effectively

• Gentle massage of nipples

• Better absorption of nipples

• The milk liner rarely moves, softening the opening and closing phases.

• Lighter cup group reduces nipple stress.

• More uniform movements to reduce keratinization of nipples.

• Streamlined collection base 

• Easy to clean Strong and durable

• Good ergonomic design

• Unique, lightweight design

• Diversion in milk flow • Effectively prevents mastitis faster and smoother.

• 350CC milk collector

• Stainless steel cover

Rugged but light weight, PPSU food-grade

High-strength material, sturdy and durable. Resistant to stepping and falling. 

Large caliber milk inlet and outlet improves the vacuum stability of the nipple end during milking.

 

Milk collector

Kishihiro ImpulseClaw 350 Milk collector

● The impeller is machined from cast iron and is permanently fixed

on the pump shaft

● Vertical installation, durable, all structures adopt welding

technology

● The impeller is designed with the principle of dynamic balance,

which will not cause vibration during operation.

● Extremely high pump installation position for easy maintenance

● The inner surface of the cast iron plate is polished and is very fine

● Smooth bearing seat can ensure accurate position

● Open structure can quickly cool down

● The speed regulating gear is made of alloy, which is durable

● Governing gear and gear ring are lubricated by lubricating oil

● Grease of power gear

 

InterPuls iDrive100 drive

 

  • The innovative InterPuls iDrive100 variable speed governor is a special model developed for vacuum systems, reducing

  • consumption, noise and maintenance costs, and ensuring maximum stability of the vacuum during milking. 

  • "Milk +" software works with reliable sensors to ensure faster response times and improve vacuum stability.

  • Designed for ranches, the motor speed can be adjusted automatically according to the vacuum of the system, which can

  • reduce energy consumption by about 50 compared with a motor system running at a constant speed. 

  • Built-in filter can greatly reduce electromagnetic interference.

 

Pressure measurement

 

  • Working range -100 ÷ 0 kPa

  • Error <± 0,5 kPa

  • Resolution 0,1 kPa

  • Automatic diagnosis

 

Technical characteristics:

 

  • Power supply 24VDC ± 3V

  • Output 20-4mA

  • Consumption less than 100mA

  • Overload protection, external light alarm

  • High-precision vacuum pressure sensor, which can display the vacuum pressure value of the system in real time

 

InterPulsDVG500 Vacuum Pressure Sensing

 

  • CTA GPV5000 Oil-free Vacuum Pump Unit

  • 50KPA maximum extraction volume can reach 6000 liters / minute,

  • Equipped with 11KW Siemens motor, silencer system and all PVC

  • pipes and connections.

  • Compared with the water ring pump and the oil vacuum pump, the

  • pump has two 8-shaped impellers in opposite directions, which

  • requires no refueling, so the running cost is low;

  • Longer service life and lower maintenance costs;

  • Low noise, no pollution to pasture environment.

 

InterPuls Safety Valve

The pop-up vacuum safety valve is compact and easy to install, ensuring the integrity of the milking system and the health of the cattle. 

If a sudden increase in vacuum occurs, the vacuum safety valve will deflate in time to protect the cow's udder, and the device will issue a sharp whistle to remind the operator to check the device quickly.

 

InterPlus STABILVAC 6000 Vacuum Regulator

 

  • Equipped with 2 sets of vacuum regulators to meet the pressure regulation capacity of 0-12000L / min

  • The Stabilvac 6000 vacuum regulator is equipped with a precision sensor (SPV), which can continuously detect the vacuum value and compare it with a preset value. Its built-in reaction valve (MCV) allows the appropriate airflow to enter, thereby suppressing Constant and precise vacuum during the milking process.

  • Stainless steel milk filter : Made of stainless steel, milk is filtered through a milk filter equipped with filter paper, which can filter out impurities in the milk and improve the quality of raw milk.

  • A double stainless steel filter is installed, and the filter paper can be replaced during the milking process without affecting the milking.

  • Milk receiving system mainly includes milk receiving tank, milk tube, milk pump, pneumatic butterfly valve and check valve, air milk driving device, liquid level controller, automatic control switch, milk water separator and sewage valve, etc.

  • 2 sets of 100L milk receiving tanks are 304 stainless steel.

  • Double-circulation milk tube adopts food-grade stainless steel tube with elbow and connection parts made of stainless steel.

  • 2 sets of 2.2kw stainless steel milk pump and milk pump check valve

  • 2 sets of 37L milk separator, when milk and water enter, automatically cut off the vacuum to protect the vacuum pump. Each time the milking machine is cleaned, the milk-water separator is automatically cleaned to ensure the hygienic quality of the milk.

  • After cleaning, the water in the pipeline will be automatically discharged through the drain valve to prevent the water from mixing into the milk.

  • ·Stainless steel air milking valve, after milking, can clean up the remaining milk in the milk pipe, no cows

 

Electronic metering system - I

4mul8 Machinery®'s choice of pressure gauges have been certified by ICAR International before they go on the market. The measurement error is within ±

1.5, making it one of the most accurate measuring equipment on the market. The MPC meter can monitor the milk's electrical conductivity online in real time, detect and analyze the electrical conductivity of each cow to detect breast health, and expose mastitis.

The legend is that the electronic meter automatically monitors the milk conductivity change of each shift, and the ranch management software calculates the deviation in real time to expose mastitis.

 

Electronic metering system - II

The drawing in the picture is a typical cleaning cycle diagram, followed by the pre-flushing phase

 

  • (a) When the water temperature rises to the thermal cleaning setpoint (d), enter the thermal cycle cleaning stage (b). When the water temperature drops below the set-point (d), it enters the post-washing stage. When the cycle cleaning starts, a conductivity line appears in the graph.

  • When an abnormal condition is detected during the cleaning process, the cleaning fault alarm can be queried in the

  • software, and you can click to view the detailed report.

  • The built-in temperature sensor of the MPC meter can monitor the temperature of the cleaning water in real time during the cleaning process, and the conductivity monitoring can track the concentration of acid and alkali in real time.

  • Low pickling concentration alarm

  • Insufficient cleaning water Pre-wash water temperature is too high

 

Milking point control system

 

  • Precision milking

  • Milking process control (1 set of cups, 2 sets of cups, returning residual milk, back flushing)

  • Pulse control (pulsation frequency, pulsation ratio, flow rate control pulsation, pre-pulsation)

  • Stimulating massage (massage intensity, massage time, automatically stop feeding)

  • Automatic cup removal (the flow rate of cup removal can be adjusted in the range of 120 ~ 3000ml / min, the time delay of cup removal, quick cup removal, kick cup)

  • Smart milking

  • Compulsory milking lock (special cows such as unidentified cows / dry cows / anti-milk cows are prohibited from milking through advanced code settings)

  • Cream milk is automatically removed from the cup (the milk milk is stopped during milking)

  • Customized milking schemes for different characteristics of cattle (16 control parameters, 100 code combinations)

 

The 4mul8 Machinery® control panel is an integrated controller that can

independently display and set milking parameters, monitor the milking

operation process, and achieve precise / assisted / smart milking:

Control and display device of MPC panel system. At the same time, the control

panel is an important tool for human-machine information exchange in the

milking station. In addition to the usual milking and cup removal functions, the

milker can also send information to the computer through the panel to report the

situation of a cow to the management system, and managers can easily query this

information

■ Least abnormal injuries Bionic milking

■ Avoid excessive milking Accurate and

consistent milking parameters

■ Minimal milking time Consistent pre-lactation

Stimulation

Milk production and milking control
Automatic cup removal and cup drop alarm
Mastitis monitoring and alerting

Prompt message

 

  • Auxiliary milking

  • Milking group operation

  • Automatic milking (vacuum, pulse)

  • Cup group automatically lift / fall

  • Kick off alarm

  • Mastitis alarm

  • Automatic control of turntable resistance door (manual milking, kick cup, high conductivity, code)

 

Milking point control system

The MPC control panel can alert the abnormal status of the current cattle, view the status data of the current cattle through different combination instructions, and add and delete codes to the current cattle as required.

Common commands and alerts

 

  • Data query instruction

  • Data entry instruction

 

Management Software

The milk management software, hand-picked by 4mul8 Machinery® is the most advanced and comprehensive herd management software, with the following characteristics